Lean Manufacturing & Total Productive Maintenance (TPM)

This course covers the important rules and methods of Lean Manufacturing and Complete Productive Upkeep (TPM). Designed to equip you with sensible data, it delves into Lean instruments, the steps for implementing SMED (Single-Minute Alternate of Die), JIT (Simply in Time), and the basic pillars of TPM, guaranteeing your group achieves peak effectivity, decreased waste, and steady enchancment. From worth stream mapping to Kanban and gear optimization, this course is ideal for professionals searching for to reinforce manufacturing processes, decrease downtime, and drive high quality enhancements of their manufacturing operations.

Part 1: Lean Manufacturing System – Instruments and Strategies

This part introduces Lean Manufacturing, specializing in important instruments and their implementation. You’ll start with a fundamental understanding of Lean and its steps for profitable implementation. The part covers key Lean instruments like SEITON (group), SEISO (cleansing), SEIKETSU (standardization), and SHITSUKE (self-discipline), that are integral in creating an environment friendly and waste-free manufacturing setting. The objective is to equip you with the mandatory methods to streamline processes and obtain operational excellence.

Part 2: Lean Manufacturing System – SMED, JIT

Dive deeper into SMED (Single-Minute Alternate of Die) and Simply-In-Time (JIT) techniques on this part. Find out how SMED reduces setup time to extend manufacturing flexibility and the way JIT minimizes stock whereas bettering course of circulation. You’ll additionally discover the worth stream mapping method to visualise and enhance manufacturing processes, with a concentrate on the Kanban system for environment friendly manufacturing management. The part concludes with the advantages of implementing JIT and the way it can result in vital value financial savings and improved productiveness.

Part 3: Complete Productive Upkeep (TPM)

On this part, you’ll acquire a robust understanding of Complete Productive Upkeep (TPM) and its utility in manufacturing environments. We’ll discover the varieties of upkeep, together with preventive, predictive, and corrective, and the way they contribute to the general effectivity of equipment. The idea of Total Gear Effectivity (OEE) is mentioned to assist monitor and enhance machine efficiency. Key TPM pillars corresponding to High quality Upkeep and Security, Well being, and Setting shall be coated to make sure a holistic strategy to gear care, enhancing each productiveness and office security.

Conclusion:

By the top of this course, you should have a deep understanding of Lean Manufacturing techniques, together with essential instruments like SMED, JIT, and worth stream mapping, and their sensible utility to enhance manufacturing effectivity. Additionally, you will be geared up with the data of Complete Productive Upkeep to reinforce gear reliability, cut back downtime, and guarantee a safer working setting. Whether or not you need to optimize your manufacturing processes, cut back waste, or guarantee most productiveness, this course will present the important expertise and data to drive steady enchancment and operational success.